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Kang

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About Kang

  • Rank
    Master
  • Birthday 01/17/1973

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  • Gender
    Male
  • Location
    Ottawa, Ontario, Canada
  • Interests
    My wife and kids, backyard metal casting, A Song of Ice and Fire, minis

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  1. Bit of an update, since I haven't posted anything here in a while... The house number plaque I made for my sister is now installed on the front of her house and she seems satisfied with it: Also, I have completed another aluminum bronze choppy thing project. A pipe-tomahawk this time. Chose to make the rear-facaing bit a smoking pipe instead of a spike or something because new laws here in Canada had everyone talking about legalized wacky tobaccy up here constantly for a few weeks and months there. I was hoping to maybe try my hand at making some stuff to sell sometime down the line and that's the idea I came up with. The pipe-hawk casting needs 2 cores; one for the eye where the handle fits in. And one for the pipe bowl. Cores are made in molds called core boxes, so I had to make 2 core boxes. I think I showed a bunch ch of pictures of how I made the core box for another one of my bronze axes somewhere above, so here's just one, of the new corebox for the bowl core: I also made a little video demonstrating how I make these coreboxes using Lego, plasticine (cheese wax works in a pinch too but not as nice) and hydrostone plaster, if anyone is interested: https://youtu.be/HHkvnVLBOLc The bowl core box was made around a piece of dowel I sanded down the end of I to the shape I wanted for the pipe bowl, but the core for the eye is shaped like a sacrificial tomahawk handle I cut up for this project. I ordered a few of them, they're pretty cheap and I'm no woodworker, but I wanted to be sure the handles that company sells are all roughly similar so they'd fit the same tomahawks well. I used the same chunk of handle that I made the second corebox with to build the actual foundry pattern's core prints, which are projections off a pattern designed for a hardened sand core to fit in so that they are supported by the mold in place when the metal is poured in. I scuplted the eye of the tomahawk pattern onto the core print using a 2-part epoxy putty (an old trick I learned from my gaming miniatures hobby, I told the guys at the casting forums ). And I used scraps of old furniture and terrain basing supplies I found in my scraps bin to use for making the blade and bowl. Here are some pictures of the patternmaking process: The patternmaking video I made covers it up to this point: https://youtu.be/ErOADrMfHEE But I had second thoughts and ended up beefing up the blade-to-eye joint with more putty before I cast it: Couple more coats of paint and it was time to cast this thing! Of course there is video of that too: https://youtu.be/NRFE_x-rKpM And some still pix as well... The crazy colours faded as the ingots cooled down. Couple small casting defects... Bowl drilled through to the eye. I'm still figuring out how I'm gonna drill a long straight hole through a hawk handle to make the pipe functional. I'm more interested in throwing it at targets and chopping down trees with it than that though. On its handle, loosely. After grinding out some of the booger holes (actual foundry terminology) And finally, after a bunch more sanding, sharpening, and peening to work harden the edge: Here it is next to its older brother, who could use a bit of cleaning and sharpening since I actually use it quite a lot for doing work around the yard. That's it for now. I'm planning on turning the pattern into a match plate, which means mounting it on a board that will allow me to make pipe-hawk molds much more quickly and easily. Not sure how long that will take but I'll post more when there's something to post. Meanwhile I also have a new (used) small electric kiln that needs to have it's controls updated from an on/off switch to a k-tyoe thermocouple and PID controller etc., which will allow me to program it so that it will be useful for burning out small molds for lost wax casting or.maybe even some winter aluminum casting if I can get a safe place to use it set up in the basement. It did come with a large number of small crucibles that fit inside it, plus another larger #6 clay-graphite crucible that looks brand new and is privately worth more than I paid for the whole bunch. And a bunch of cast aluminum ingots. And here I thought I was.the it person in this region crazy enough to play around with molten metal! Not so; I got to meet French Canadian future me when I picked this thing up... You gotta love Kijiji (aka Canadian Craig's List)! Pretty sure I'm not gonna get away with keeping it in the living room for much longer, so that is my main concern right now... Kang
  2. Kang

    Boxer Rebellion: Box-Turtle Folk, WIP

    What does TMNT have to do with any of this?! Clearly these are adolescent genetically modified martial arts tortoises. A totally different thing. They are coming along great, your idea to cast the partially sculpted armatures is really paying off! Imagine all the extra work if you'd had to sculpt their shells indivudially... Can't to see the rest of them coming together! Kang
  3. Kang

    Boxer Rebellion: Box-Turtle Folk, WIP

    I love ravens too, especially when they are into mimicry. (Although they are amazing stunt flyers also) I ran across this one urban raven near my old office, sitting on the street corner eating a dead pigeon. While mimicking pigeon calls between bites! Same bird a couple weeks later was sorting the contents of a trash can on the same corner. When he would pluck out something inedible, he'd wait for a human to pass by and throw it at their feet to make them jump out of the way. A real jerk, but talk about personality! The ones nesting near my place are usually too busy getting harrassed by crows to really cause any trouble. Those crows are just jealous... Kang
  4. Kang

    Owl Coin

    Heh. My Dad is a 'Rald too. 7pt! I can barely even read text that small without my readers on. Great job. Waxes look great; the finished pieces ought to go over really well. Kang
  5. Kang

    Owl Coin

    Ack! Resent. Sorry about that. Kang
  6. Kang

    Owl Coin

    Good idea. TaleSpinner, I just PM'ed you a link to one such manufacturer that offers a discount to those who use their stamps as foundry patterns. Kang
  7. Kang

    Owl Coin

    That is an amazing gift idea, not to mention a great use of that extra bronze you've got left over now that you are using pewter for the armatures! Kang
  8. Kang

    Boxer Rebellion: Box-Turtle Folk, WIP

    Loving the druid so far! She's gonna be super cool. Too bad about the brazing and pewter not working out like you hoped. You may not need a full burnout of the investment to cast lower temp. alloys. I'll ask a friend who does a lot of small pieces with lost wax if he's ever done anything with pewter and report back any info I can dig up. He's been really busy lately renovating his new very old house though; could take some time to hear back... Update - I heard back: Dave says for pewter, burnout is as usual for your flask size and investment type, but pour when the flask has cooled to 260C. Hope that helps, good luck! Kang
  9. Here is another bronze casting with liver of sulphur patina, alongside the belt buckle. Same bronze. Same LoS. Totally different colour! Weird. I did do one thing differently: the belt buckle was sealed with clear spray polyurethane, and the ashtray was sealed with wax, which IMO gave a much nicer finish due to not being so glossy. Maybe people will find the pic helpful as a painting reference. Most time people add a patina effect to minis, it's a blue-green verdigris type of patina. From what I have noticed anyhow. Fact is, patinas come in a wide variety of different colours, and not every dunegon lord cares so little for his art collection that he will neglect his statues until they look like they have been crying blue-green verdigris tears for a couple of centuries. :) Anyhow, there is video too. It shows what the castings looked like before and after as well as how I applied the patina. https://youtu.be/4Bw2TqCFygU Note, liver of sulphur is NOT non-toxic. I am not sure if it would work on pewter if someone wanted to try shading a mini this way, perhaps it would. For sure it is used on silver and some other copper alloys. If you try it, maybe try applying it cold, which may be slower. Pewter melts at a much lower temperarure than bronze. That said, I was aiming for about 200F with my weed burner torch which should be safe dor metal minis (I think), but I got parts of it hotter than that for sure at certain points in the process. Kang AKA Tobho son of Timmett
  10. I finally got a chance to try my hand at patination! Here is a liver of sulphur patina applied selectively using a hot process (there was a weed burner torch and a lot of sizzling involved, what fun!) to one of my silicon bronze skull belt buckles. To add shading, so to speak. For the highlights, I buffed the patina off first with a scotchbrite pad, then more selectively with a wire brush drillbit. Simple as that. Then once it has cooled, a coat of spray polyurethane to seal the piece and stabilize the patina. That came out a bit glossier than I'd hoped, but I can live with that. Wax would be the more typical choice of sealer; I used what I had handy. Let me know what you think! Kang AKA Tobho son of Timmett
  11. Kang

    Neutralizing Gloss Varnish?

    Dullcote and similar sprays can go glossy or satin if you are like me and tend to apply sprays too thick. I switched to RMS matte sealer rather than keep struggling with spray cans. Works great, thin to taste; just make sure to always mix it really well before use or the whole bottle will go bad on you eventually. Brush on primers for me as well. Kang
  12. Here is testing the sand, part 2 of 3: https://youtu.be/Ne086_NHbjQ And here is part 3 where I finally nail down a recipe that really works. You've already seen the results, the bronze skull pic in the previous post: https://youtu.be/BtRTArVb2lE That's all for now... Kang
  13. Well, the testing and tweaking of the new molding sand is complete. I have gone from crumbly sand producing bronze pieces encrusted with sand like this: To nice and sticky sand producing nice clean smooth castings like this: The mold ran out one side when the hydrostatic pressure of the molten bronze caused the top half of the mold to float. I thought the casting was lost for sure, but a moment later just before pouring ingots I remembered the whole part was molded in the bottom half... Figuring the metal that ran out would have frozen by then and blocked the gap, I resumed pouring and somehow the casting was saved! Not one bit of burned on sand. Not one little bit of flashing either. Umm, unless you count that runout. :) Video of part 1 of the sand testing follows. Have not yet edited the next part. https://youtu.be/77xeLY18Nas Kang
  14. Kang

    Boxer Rebellion: Box-Turtle Folk, WIP

    Too bad the bronze you got isn't cooperating so well for making the armatures. Have you tried annealing them to soften the bronze so it is easier to work? I know it works for copper... Kang
  15. Kang

    Sculpting and casting

    Awesome! So did you print the zodiac stuff with wax filament, or do lost PLA casting, or did you print them then make a silicone mold to cast the waxes in? However you did it, the castings look great! Kang
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